DIY Upcycled Neoprene Surfing Beanie

In case you didn’t already know, I hate winter. We don’t generally get snow in this part of Florida- just windy, gloomy days with a biting chill that can become unbearable sometimes. At least the winters appear to be getting shorter in the Northern Hemisphere, and that means I may have waterfront property sooner than later.

Always look on da bright side, yo.

As I’ve been playing with and learning more about Neoprene upcycling, I’ve considered more things I can make, and one thing I NEED is a well fitting Neoprene beanie hat that will stay on when I surf to keep my head warm from the chilly wind. However, most surf beanies are fitted right to the skull- great for guys with short hairstyles, not so great for surfer chicks with ponytails…

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BLEH!!!! NO chinstraps, please

I wanted to make something that had the top open enough to allow my ponytail to poke through, but I could close it up if I had wanted to wear it down. I used plain paper, a pen, and rulers to draft out a beanie pattern that would use 4 of these pieces (this is a good visual tutorial that is similar to my project).

 

 

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Drafting out my beanie pattern

 

I had an ancient 1.5 mm Hyperflex Neoprene surf vest that had plenty of decent material to use. I made sure to cut away any original flatlocked and finished seams on the vest, so the sewing machine wouldn’t bite on them.

 

 

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Cutting away the neoprene pieces out of the vest

 

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Laying out the pieces and pattern

 

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The four beanie pieces cut out

 

In this project, I used a simple 2-thread overlock on the serger since the total thickness would be 3 mm (1.5 mm for each layer). If it was any thicker than 3 mm in total, I would’ve hand stitched the pieces together. Totally doable with a sharp heavy hand needle, some heavy nylon thread, and a basic whipstitch.

 

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Two pieces of the beanies serged along the edge, with the top left open

 

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Fit check!

 

For the hat band, I used 1″ fold-over elastic in black. I measured the elastic about 3″ shorter than the hat’s circumference, and stretched as I stitched to fit.

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After the hat band (fold over elastic) has been sewed on

 

On the crown, I hand stitched grommets (2 at the top of each quarter, 8 total). I made these grommets so I could pull elastic or a drawstring through to close the crown. I made my own drawstring ribbon from some scrap Lycra in a fun purple paisley print. Just because it’s so freakin’ jaunty. You can use elastic cord, or other drawstring materials.

 

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Different things to use as drawstrings

 

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Last fit check

 

Done! Now, I can thread my ponytail through, and it will help as a pseudo-tether as well.

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Better than a chinstrap

 

Hey, surfers may get a bad reputation as stoners, but at least our beanies and hats don’t turn out like the skiers’ and snowboarders’. Ya hippies.

 

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I’ve skied in one of these, full disclosure

 

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